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Custom Battery Systems / NRE Engineering

Engineering
Rugged Electrification

Hyve Energy designs and manufactures rugged lithium battery systems for construction, mining, marine, defense, robotics, and autonomous platforms — engineered to your application, not pulled from a catalog.

360.0 MM360.0 MMMODULE-X / REV 2.4SEC A—A · 21700 · 12S8P
ChemistriesNMC / LFP / LTO
Ingress RatingIP66 – IP68
Env. QualificationMIL-STD-810H
BMS ProtocolCAN / J1939
Capabilities

Full-stack battery engineering, under one roof.

From chemistry selection through certification support — we own the engineering, not just the assembly.

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01

Battery Design

Cell-to-pack architecture built around your duty cycle, envelope, and mission profile — not a catalog part force-fit to your application.

02

Mechanical Design

Enclosures and structures engineered for shock, vibration, ingress, and the abuse of real jobsites — validated before they ever ship.

03

Electrical Integration

High-voltage architecture, harnessing, and system integration engineered to work the first time it's plugged into your machine.

04

Thermal Management

Thermal systems tuned to chemistry and climate — keeping packs in their performance window from arctic cold starts to desert duty cycles.

05

DFMEA

Systematic failure-mode analysis built into the design process, not bolted on after — because field failures cost more than engineering hours.

06

Validation

Requirements-driven validation plans that prove the pack does what the spec says it does — under the conditions it will actually see.

Industries

Built for the environments that break commodity batteries.

Every industry we serve has its own failure modes. Our platforms are engineered around them.

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Jobsite Electrification

Construction Equipment

Electrified construction equipment lives in dust, mud, vibration, and temperature swings that consumer battery packs were never designed to survive — and downtime on a jobsite is measured in dollars per hour.

Underground & Surface Operations

Mining

Mining equipment demands energy density and thermal headroom in confined, high-heat, high-vibration environments where a battery failure can mean a safety incident, not just a maintenance ticket.

Vessel Power Systems

Marine

Marine environments combine constant vibration, salt-air corrosion, and zero tolerance for thermal events on a vessel where crew safety and mission uptime are non-negotiable.

Mobile & Field Robotics

Robotics

Robotics platforms need energy-dense, tightly packaged power that integrates with sophisticated control systems — while surviving drops, dust, and continuous duty cycling.

Engineering Process

A disciplined path from requirement to fielded hardware.

Six gates, one continuous engineering thread — from the first requirements conversation to a supported production unit.

01

Requirements

We start with your duty cycle, envelope, environment, and mission profile — translated into a formal system requirements document before a single cell is selected.

02

Architecture

Cell chemistry, pack topology, thermal strategy, and BMS architecture are traded off against performance, cost, and manufacturability targets.

03

Design

Mechanical, electrical, and thermal design proceed in parallel with DFMEA built into every design review gate, not bolted on at the end.

04

Prototype

Working A/B samples in weeks — fast enough to validate integration on your platform before committing to tooling or production volume.

05

Validate

Electrical, environmental, and safety testing against a requirements verification matrix, with full data traceability and reporting.

06

Manufacture

A design that transitions cleanly to production, with qualified supply chain, process controls, and service contracts to support fielded units.

Technology

A modular platform that scales with your program.

One architecture, engineered once and validated hard, that scales across voltage and capacity — so a custom program doesn't mean starting from a blank sheet.

Cell Format

21700

Module Config

12S × 8P

BMS Architecture

Distributed

Protection

IP67 / IP68

Why Hyve

An engineering partner, not a parts catalog.

We built Hyve around the belief that demanding applications deserve batteries designed for them specifically — engineered, validated, and documented to withstand what the field actually does to hardware.

Engineering-First

We are an engineering organization that manufactures batteries — not a battery reseller with an engineering veneer. Every program starts with your requirements, not our catalog.

Built For Abuse

Shock, vibration, ingress, thermal extremes — our design margin assumes the field, not the lab. Validation happens before delivery, not after a failure.

Modular Architecture

A common mechanical and electrical platform scales across voltage and capacity requirements, so custom doesn't mean starting from zero every time.

Full Traceability

Design controls, DFMEA records, and test data are documented and traceable — the rigor procurement and safety teams need to sign off with confidence.

Field Feedback

Program partner testimonials will appear here as our first engineering programs reach the field.

Reserved for validated customer programs
Start a Program

Tell us what your application demands.

Send us your voltage, capacity, and application requirements and our engineering team will respond with next steps — typically within two business days.