Ten disciplines. One engineering thread.
We don't outsource the hard parts. Battery design, mechanical and electrical integration, thermal engineering, failure analysis, validation, and manufacturing support all happen under one engineering organization — so nothing gets lost in translation between vendors.
Battery Design
Cell-to-pack architecture built around your duty cycle, envelope, and mission profile — not a catalog part force-fit to your application.
- Cell selection & chemistry trade studies (NMC, LFP, LTO)
- Pack architecture & energy/power balancing
- Duty-cycle and mission-profile modeling
- Design-for-manufacture from the first sketch
Mechanical Design
Enclosures and structures engineered for shock, vibration, ingress, and the abuse of real jobsites — validated before they ever ship.
- IP66/67/68 sealed enclosure design
- Shock & vibration analysis to MIL-STD-810
- Structural FEA & fatigue modeling
- Serviceable, field-repairable mechanical layouts
Electrical Integration
High-voltage architecture, harnessing, and system integration engineered to work the first time it's plugged into your machine.
- HV/LV system architecture & harness design
- Contactor & fusing strategy
- CAN / J1939 / vehicle-network integration
- EMI/EMC-conscious layout
Thermal Management
Thermal systems tuned to chemistry and climate — keeping packs in their performance window from arctic cold starts to desert duty cycles.
- Air, cold-plate, and liquid thermal architectures
- Thermal simulation across full duty cycle
- Cell-to-cell propagation-safe design
- Extreme-climate performance validation
DFMEA
Systematic failure-mode analysis built into the design process, not bolted on after — because field failures cost more than engineering hours.
- Design & process FMEA facilitation
- Failure-mode traceability to design controls
- Risk-priority-driven design iteration
- Documentation ready for customer & regulatory review
Validation
Requirements-driven validation plans that prove the pack does what the spec says it does — under the conditions it will actually see.
- Requirements & verification matrix development
- Environmental & performance test planning
- Abuse & safety testing coordination
- Root-cause analysis on test anomalies
Testing
In-house and partner test capability spanning electrical performance, environmental stress, and safety — data you can put in front of a customer.
- Cell & pack-level electrical characterization
- Environmental chamber & vibration testing
- Cycle life & calendar life testing
- Full data reporting & traceability
Manufacturing Support
Designs that transition cleanly from prototype to production, with process controls and supplier partnerships built in from day one.
- DFM/DFA review at every design gate
- Process FMEA & production test-plan development
- Supply-chain qualification & dual-sourcing strategy
- Line-side fixture & jig design
Rapid Prototyping
Working hardware in weeks, not quarters — so your team can validate integration and performance before committing to tooling.
- A/B sample builds on compressed timelines
- 3D-printed & CNC mechanical iterations
- Bench-level BMS & firmware bring-up
- Fast design-test-redesign loops
Certification Support
Engineering documentation and test coordination structured around the standards your program actually has to clear.
- UN 38.3 transport testing coordination
- IEC 62133 / IEC 62619 readiness
- MIL-STD-810 environmental qualification support
- Technical file & documentation packages
Every program runs against a formal requirements document.
Requirements span system architecture, cell selection, BMS, mechanical, thermal, electrical, communications, protection & control, maintainability, and data — tracked to closure before design freeze, not after.
Tell us what your application demands.
Send us your voltage, capacity, and application requirements and our engineering team will respond with next steps — typically within two business days.